Stress/Strain Simulation

Stress & Strain Simulation Services

Predict. Optimize. Strengthen.

At SunMan Technology, we provide advanced stress and strain simulation services to evaluate how your products will perform under real-world forces—before a single part is manufactured. Using state-of-the-art Finite Element Analysis (FEA) tools, we help you identify mechanical weak points, optimize designs for strength and durability, and accelerate development cycles across demanding industries like medical devices, aerospace, robotics, and IoT systems.

What We Offer

Finite Element Analysis (FEA)

We simulate static, dynamic, linear, and nonlinear loading conditions to predict how components behave under pressure, vibration, torque, and more.

Structural Integrity Assessment

Analyze stress concentrations, fatigue life, yield points, and failure modes to ensure your design meets safety and compliance standards.

Material Behavior Modeling

We accurately simulate how materials respond to stress, strain, temperature, and time—whether it’s metals, plastics, composites, or biomedical-grade materials.

Assembly and System-Level Simulation

We evaluate how complete assemblies respond to forces such as impact, bending, or thermal expansion—helping refine interfaces, fasteners, and support structures.

Lightweighting and Optimization

We help reduce material usage and part weight without compromising strength—especially critical in aerospace, robotics, and wearable medical devices.

Industries We Serve

  • Medical Devices: Simulate stress on surgical tools, housings, and implants to ensure safety and FDA compliance.
  • Aerospace & Defense: Validate structural integrity of lightweight aerospace enclosures, brackets, and high-performance components.
  • Robotics: Optimize robotic arms, chassis, and joints for load-bearing performance and repetitive use.
  • IoT & Consumer Electronics: Ensure durability of enclosures, PCBs, and wearable form factors under mechanical stress.

Why SunMan Technology?

  • Hands-On Product Engineering: We combine simulation with real-world prototyping and testing for practical, actionable insights.
  • Design-to-Production Integration: Simulation results are fed directly into your product development pipeline, ensuring manufacturability.
  • Experienced Multi-Disciplinary Team: With over 30 years of engineering experience across industries, we understand how to design products that perform.

Make smarter design decisions—before production begins.
Let us help you reduce risk, save cost, and build better products through expert mechanical simulation.

Established in 1990, SunMan Engineering has engaged and assisted over 1550 leading technology companies in successfully completing over 1664 product development projects to date.