FEA Analysis and Consulting Services

FEA Analysis & Consulting Services

Solve Problems Before They Happen. Engineer with Confidence.

At SunMan Technology, we offer expert Finite Element Analysis (FEA) consulting to help clients across medical, aerospace, robotics, IoT, defense, and consumer electronics industries make smarter design decisions. Our simulations provide the insight needed to ensure strength, durability, compliance, and manufacturability—long before physical prototypes are built.

We go beyond standard analysis by combining deep mechanical engineering expertise with real-world product development experience. Whether you need a one-time analysis or full-cycle FEA integration into your design process, we tailor our services to match your product’s technical demands and regulatory requirements.

Our FEA Consulting Services Include:

Structural Analysis

Static, dynamic, and nonlinear analysis for assemblies, subsystems, and critical components. Evaluate stress, deformation, yield, buckling, fatigue, and failure points.

Thermal & Thermo-Mechanical Analysis

Understand how heat and mechanical loads interact—vital for electronic devices, aerospace equipment, and medical implants.

Modal & Vibration Analysis

Predict natural frequencies and vibration modes for rotating systems, enclosures, or robotic actuators to ensure structural integrity.

Optimization & Sensitivity Studies

Reduce weight, cost, and material waste while enhancing performance through parametric studies and shape optimization.

Design Validation & Regulatory Compliance

Ensure your product meets relevant standards (e.g., FDA, ISO, ASME, MIL-SPEC) through simulation-based design verification and documentation.

Why Choose SunMan Technology?

  • Cross-Industry Experience
    Our FEA consultants have supported 1,600+ product development projects in highly regulated and high-performance industries.
  • Practical, Actionable Insight
    We interpret FEA results in the context of real-world engineering constraints—like tolerances, manufacturability, and assembly concerns.
  • End-to-End Product Support
    From concept to volume manufacturing, we integrate FEA at every stage of the product lifecycle.
  • Advanced Tools & Techniques
    We use industry-leading platforms such as ANSYS, SolidWorks Simulation, and COMSOL Multiphysics to deliver reliable and detailed insights.

Industries We Serve

  • Medical Devices: Surgical tools, wearable health tech, and implant simulations.
  • Aerospace & Defense: Lightweight structural analysis and thermal stress verification.
  • Robotics: Load-bearing systems, grippers, and arm assemblies under dynamic motion.
  • IoT and Electronics: PCB enclosure strain, thermal cycling, and mechanical reliability.
  • Industrial Equipment: Predict fatigue, joint failure, and optimize for high-load environments.

Ready to Engineer With Certainty?

Whether you’re designing a next-gen medical device or launching a mission-critical aerospace product, SunMan Technology provides the simulation expertise to ensure it performs reliably.

 

Contact us today to speak with our FEA experts and receive a consultation.

Established in 1990, SunMan Engineering has engaged and assisted over 1550 leading technology companies in successfully completing over 1664 product development projects to date.